Aluminium Clad Steel Wires

Introduction

ACS, or Aluminium-Cladded Steel wire, is a conductor composed of an inner steel core and aluminium coating. Aluminium clad steel wire (ACS) wires are bimetallic wire with aluminium covered lines, covering the steel core continuously and evenly.

Advantages of ACS wire

Aluminium-clad steel (ACS) wire is superior to galvanized or aluminized steel in every way.

Better corrosion resistance.
More comprehensive range of combinations of tensile strength and conductivity
Light weight
Excellent thermal stability
Wider variety of products, with a broad range of properties, quality, and size of steel wire and aluminium cladding.

Get a Quote

Elevate your vision with Advait Infra – where expertise meets innovation. Request a quote and let us build the future together.

Need more help?

Have questions or need assistance? Reach out to our team for personalized support and expert guidance.

Mr. Parth Gandhi

parth.gandhi@advaitinfra.com

info@advaitinfra.com

Our Manufacturing Facility

Advait Infratech Limited has started a manufacturing facility near Kadi in Gujarat, India and we’re also aluminum clad steel wire manufacturer in India. The facility provides high-end quality products and maximum customer satisfaction in a 9000 square meter facility with cutting-edge production and testing technologies. Thanks to its superior combination of mechanical strength, electrical conductivity, corrosion resistance, and relatively lightweight, ACS wire specifications have become the material of choice for utility and industrial applications worldwide.

The manufacturing facility has advanced Drawing machines with 9 Head Vertical shafts and another with 8 Head Horizontal shafts, which gives versatility in manufacturing range to us from the smallest diameter size with the highest strength of 1700 MPA PLUS can be achieved. In addition, we have an in-house stranding facility with a 14+1 configuration which can strand up to 19 strands of aluminum-clad wires and cables produced with maximum speed ensuring quality.

Upon entering the testing facility, raw materials, in-process samples, and finished products are subjected to stringent quality standards following ISO 9001:2000. In addition, we have advanced automated UTM with a load range of 500 KN and a gauge length of 250mm.

Our facility is designed for precise manufacturing of ACS wire which is ensured by an intelligent video measuring machine that can check with 130x magnification achieving accuracy up to 2 microns. We have an industry-leading warehousing facility that stores raw materials and finished goods. Our goal is to ensure the optimum utilization of our resources by having highly experienced and skilled personnel.

Application of ACS Wire

Aluminium-Cladded Steel wire is generally used for long-term transmission lines in coastal and island areas, other tropical and subtropical regions, dense fog regions, and highly polluted areas where corrosion resistance is required. As an alternative to galvanized steel wire, ACS wire is a game-changer due to its strength and corrosion resistance. ACS wires have been used in a variety of applications, including –

Major Applications

Armor Wire of OPGW

The Steel Core Of Conductor ACSR/AW

Messenger Wires

Other Applications

Guy Wires

Web Application

Barbed Wire

Grape Vineyards

Enhancing Electrical Power Transmission: The Director's Insight on Aluminum-Clad Steel (ACS) Wire in Overhead Transmission Lines"

Understanding Overhead Transmission

Overhead transmission lines, supported by towers or poles, form a network of conductors transmitting power from generating stations to distribution points or consumers. Key components include conductors, insulators, towers, and grounding systems, with the conductor playing a crucial role in system efficiency.

Understanding Overhead Transmission

Efficiency and Conductivity of ACS Wire

The choice of conductor material significantly impacts overhead transmission line efficiency. The global overhead conductor market, where ACS wire plays a significant role, was valued at around $ 22.4 billion in 2022 and is expected to reach $ 35.2 billion by 2027, growing at a CAGR of 7.6 percent. ACS wire, featuring a steel core coated with aluminum, combines steel's strength with aluminum's conductivity, markedly improving power transmission efficiency.

Efficiency and Conductivity of ACS Wire

Reduced Thermal Expansion and Contraction

ACS wire's steel core reduces thermal expansion and contraction, maintaining proper tension in varying temperatures. This characteristic minimizes the risk of sagging or stretching, ensuring stability in the transmission system.

Reduced Thermal Expansion and Contraction

Corrosion Resistance and Longevity

Crucial for a reliable power distribution network, ACS wire's aluminum coating provides exceptional corrosion resistance, extending the conductor's lifespan and reducing maintenance needs.

Corrosion Resistance and Longevity

Crucial for a reliable power distribution network, ACS wire's aluminum coating provides exceptional corrosion resistance, extending the conductor's lifespan and reducing maintenance needs.

Enhanced Mechanical Strength

The mechanical strength of ACS wire, derived from its steel core, contributes to the robustness of overhead transmission lines. This strength withstands mechanical stresses induced by environmental factors, reducing downtime and improving overall reliability.

Enhanced Mechanical Strength

Environmental Considerations

ACS wire aligns with sustainability by using highly recyclable aluminum. Its recyclability requires less energy than primary production, contributing to reduced carbon emissions and environmental impact. This approach supports the industry's shift towards greener practices. In summary, ACS wire is pivotal for efficiency, reliability, and environmental sustainability in overhead transmission lines.